The Ultimate Guide to Panic Hardware Installation

Door panic bars play a key role in ensuring that people can exit a commercial building when needed. In the event of an emergency, safe egress can actually save lives, and doors that can be easily opened can assure this.

Safety is always a major concern in the world of commercial hardware. Tragedies throughout history have taught us the importance of providing quick, easy exits for building occupants.

Below, we have provided a clear guide for business owners and facility operators about the specifications and proper panic bar installation process.

What Is Panic Hardware?

Panic hardware, also known as panic bars or crash bars, is a type of door hardware designed to allow quick and easy exit during emergencies. These devices are typically installed on exit doors in commercial and public buildings to ensure safe and efficient egress.

Panic hardware consists of a horizontal bar that, when pushed, releases the door latch, allowing the door to open outward. This mechanism is crucial in preventing bottlenecks and ensuring swift evacuation in situations such as fires or other emergencies. The design and installation of panic hardware are regulated by building and life safety codes to enhance the safety of occupants.

What Is the Purpose of a Panic Bar?

The primary purpose of a panic bar is to provide a fast and easy means of exit during emergencies. Panic bars are installed on exit doors to facilitate a quick escape, helping to prevent bottlenecks and ensuring smooth evacuation.

These devices are designed to be intuitive and easy to use; a simple push on the bar opens the door, allowing for rapid egress. This functionality is crucial in high-stress situations, such as fires, where time is of the essence, and traditional door handles could slow down the exit process.

What Types of Emergency Exit Bars Are Available?

You have likely seen the traditional horizontal emergency exit doors in just about every place you visit, and they are by far the most popular choice for business owners. However, there are different types of emergency exit bars available: surface vertical rod panic bars, concealed vertical rod panic bars, and side latch panic bar levers.

1. Vertical Rod Panic Bars. These have the same appearance as horizontal panic bars, but vertical rod panic bars feature locking and unlocking mechanisms at the bottom and top of the door that are activated when the hardware is pressed, as opposed to a traditional horizontal lock.

2. Concealed Vertical Rod Panic Bars. This emergency hardware system is perfect for aluminum doors and features special rods to accommodate the hollow body of the door frame. Because the hardware is concealed internally, there are fewer chances of unwanted intruders using your panic doors as entryways.

3. Side Latch Panic Bar. This type of crash bar looks similar. The difference lies in the locking mechanism which is a heavy duty side latch that locks into the strike plate within the door frame. It is not equipped with vertical locking rods.

Steps for Panic Bar Installation

Installing a panic bar is crucial for ensuring emergency egress, with proper alignment being the most critical step. Proper alignment ensures the panic bar functions smoothly, providing reliable operation during emergencies.

Here are the critical panic bar installation steps you need to follow:

1. Prepare Your Tools and Panic Bar

Verify the door and frame are compatible with the chosen panic bar. Gather necessary tools, including a drill, screws, and a measuring tape.

2. Mark the Door

Measure and mark the installation points on the door. Ensure the panic bar will be at a height that is accessible for all users, typically between 34 and 48 inches from the floor.

3. Drill Holes

Drill pilot holes at the marked points. Ensure the holes are the correct size for the screws and anchors provided.

4. Mount the Panic Bar

Attach the panic bar mechanism to the door using the screws and anchors. Make sure it is securely fastened and operates smoothly.

5. Install the Strike Plate

Align the strike plate with the latch mechanism of the panic bar. This alignment is critical because it ensures the latch engages properly, allowing the door to open easily when the bar is pressed. Misalignment can cause the door to jam, negating the purpose of the panic bar. Secure the strike plate to the door frame, ensuring proper alignment for smooth operation.

6. Test the Installation

Test the panic bar to ensure it functions correctly. This includes pressing the bar to see if the door opens effortlessly and checking that it closes and latches securely. Perform multiple tests to confirm consistent performance, paying close attention to any resistance or sticking, which may indicate alignment issues.

7. Perform Final Adjustments

Make any necessary adjustments to the positioning or alignment. Fine-tuning the alignment can make a significant difference in the ease of operation. Ensure all components are tightened and secure. Loose screws or misaligned parts can compromise the functionality and safety of the panic bar.

Trust in Great Valley Lockshop’s team of professional locksmiths to properly install panic bars for you. In addition, we can also improve your security and safety through a thorough assessment of your premises. Interested in our services? Contact us today.

What Are the Benefits of Panic Hardware?

The implementation of panic hardware in buildings is a critical aspect of safety and security strategy. Here are the primary benefits that make panic hardware indispensable in various settings:

1. Enhanced Safety. Panic hardware ensures that occupants can exit quickly and safely during emergencies such as fires, earthquakes, or other urgent situations. By providing a simple push-bar mechanism, it allows for rapid evacuation, reducing the risk of injury or fatalities.

2. Code Compliance. Many building codes and safety regulations, including the International Building Code (IBC) and National Fire Protection Association (NFPA) standards, mandate the use of panic hardware in specific types of buildings. Installing panic hardware ensures compliance with these regulations, helping to avoid fines and legal issues. Panic bars are required for accessibility compliance.

3. Ease of Use. Panic bars are designed to be intuitive and easy to operate. Even in high-stress situations, individuals can quickly and easily use the panic bar to open the door and exit the building. This ease of use is particularly important in environments where people may panic or be unfamiliar with the building’s layout.

4. Increased Security. Certain types of panic hardware, such as alarmed panic bars, enhance security by alerting staff or security personnel when a door is opened. This feature can help prevent unauthorized exits or entries, adding an extra layer of security to the building.

5. Versatility. Panic hardware comes in various types, including rim panic bars, mortise panic bars, vertical rod panic bars, and more. This variety allows for flexible installation options to suit different door types and building needs. Whether for single doors, double doors, or high-security areas, there is a suitable panic hardware option.

6. Durability and Reliability. High-quality panic hardware is built to withstand frequent use and harsh conditions. This durability ensures that the hardware will function correctly over time, providing reliable emergency egress when needed. The robust construction also reduces maintenance needs and extends the lifespan of the hardware.

Overall, panic hardware is an essential component of building safety and security, offering numerous benefits that protect occupants and ensure compliance with regulations. By providing a reliable means of emergency exit, panic hardware plays a critical role in safeguarding lives.

When Is Panic Hardware Required For Exit Doors?

Panic hardware is required by building and life safety codes in specific commercial settings. These codes typically apply to doors that lock and must be adhered to, following the International Building Code (IBC) or local requirements.

Panic bars are mandatory for facilities intended for assembly, educational, or high-hazard activities. The IBC mandates panic hardware on buildings with an occupancy load of 50 people or more, while the National Fire Protection Agency requires it for buildings that can hold 100 people or more. Additionally, the National Electric Code mandates panic hardware on high-hazard facilities containing electrical equipment, regardless of occupancy numbers.

Generally, residential, commercial, and retail buildings don’t require panic hardware unless they meet or exceed these assembly occupancy load standards. This means most offices, apartment buildings, and stores are exempt from installing panic hardware.

What Are the Regulations for Panic Bars?

The International Building Code (IBC) requires panic hardware on doors serving assembly, educational, and high-hazard occupancies with an occupant load of 50 people or more. Some of the critical regulations related to panic bars include the following:

• NFPA 101 – Life Safety Code requires panic hardware for assembly, educational, or daycare occupancies with an occupant load of 100 people or more.
• NFPA 70 – National Electrical Code requires panic hardware on doors within 25 feet of rooms housing electrical equipment over certain voltages/amperages.
• Panic bar height requirements state that the hardware must be mounted between 34-48 inches above the floor, with the actuating portion (touchpad or crossbar) at least half the width of the door leaf.
• The hardware must be operable without tight grasping, pinching, or twisting of the wrist and should allow the door to open with a maximum of 15 lbs of force, although some codes limit this to 5 lbs.
• For compliance with safety standards, panic hardware is used on non-fire-rated doors and is listed to UL 305, while fire exit hardware is used on fire-rated doors and has an additional fire door listing.
• At least two fire exits are mandatory for most companies, with more required for larger businesses.

The Department of Labor and Occupational Safety and Health Administration (OSHA) regularly inspects the functionality of these doors in the workplace and has strict compliance requirements for their installation and marking.

Panic doors must be able to be opened from the inside without a key, and the hardware must meet standards set by the American National Standards Institute (ANSI). They must also comply with other national, state, and local fire codes to pass inspections.

Ensuring the hardware chosen meets or exceeds recommended fire ratings by Underwriter Laboratories is essential for optimal functionality during fire situations. This comprehensive approach to regulation and compliance ensures that panic hardware provides a reliable means of emergency egress, maintaining safety and security in various building environments.

Watch this video to learn more about the code standards for panic hardware.

 

What Are the Specifications for Panic Bars?

This type of hardware must meet certain specifications and be installed on certain types of buildings. Here is an outline of the main specifications for panic bars:

• The crossbar or touchpad part of the hardware must span at least half the width of each door. On balanced doors, where the pivot point is closer to the center of the door, a push-pad panic device is needed and must not span more than half the door’s width.
• No other locking devices – including chains and padlocks – can be used on exit doors with panic hardware. For safety purposes, nothing should inhibit egress or keep occupants from opening the doors in case of an emergency.
• It can’t require more than 15 pounds of force to unlatch it.
• This hardware must be ADA compliant to ensure accessibility for those with disabilities.
• Panic hardware is required with delayed egress and controlled egress exit points.
• Panic bars installed on fire doors must be certified fire hardware. These doors are clearly labeled by manufacturers: “Fire Door to be Equipped with Fire Exit Hardware.”
• Some codes require that panic hardware also be tested for resistance in the case of hurricanes or tornados.

Watch this video to learn more about the code standards for panic hardware.

Where Is Panic Bar Required?

According to the building safety and fire codes, these are the types of facilities that would require panic bars and hardware to be installed to facilitate fast and easy egress:

• All facilities for assembly, education, childcare, and high-hazard applications with an occupant load of 50 people.
• All buildings with an occupancy of 100 people or more.
• For service areas containing high-powered electrical equipment.

With a few exceptions, when a door is part of a means of egress from one of these types of buildings and the area exceeds the set occupant load, the door can only have a lock or latch if it is panic hardware.

What Types of Locks Can be Utilized with Panic Hardware?

Panic Hardware can be used with a fail-safe lock. Crossbars and touchpad-style hardware can work with a wide range of lock types, including automatic locks, electrified door locks, and traditional mortise locks. With electromagnetic locks, instead of operating mechanically as it would with other types of locks, the panic device is connected to a switch or sensor, which releases the latch or lock.

Delayed egress and controlled egress locks work a bit differently. An alarm immediately sounds when someone presses on a panic bar with a delayed egress lock. Then, the lock releases automatically after a short delay, usually 15 seconds.

These locks are often used to prevent theft while maintaining life safety standards. Similarly, an alarm immediately sounds when someone presses on a panic bar with a controlled egress lock. Then, the door must be unlocked by personnel. These types of locks are often used in a healthcare setting to safeguard sensitive patients who require assistance to exit.

Get Panic Bar Installation Right With the Help of Great Valley Lockshop!

Panic bars are essential for ensuring safe and efficient evacuation during emergencies, such as fires or natural disasters. These exit devices allow for quick and unobstructed exits, reducing the risk of injuries and fatalities. By meeting stringent safety codes and providing reliable egress solutions, panic bars play a critical role in protecting lives and maintaining building compliance.

At Great Valley Lockshop, we specialize in the expert installation and maintenance of panic bars for both commercial and residential properties. Our team ensures that your panic hardware is installed correctly and operates smoothly, enhancing safety and compliance. Whether you’re upgrading existing systems or installing new ones, we provide tailored solutions to meet your specific needs.

Contact Great Valley Lockshop for a range of extensive commercial doors and hardware and exit devices. Find out more about our advanced commercial security solutions and services at (610) 644-5334 or request a free quote online.

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